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What Exactly Is a Sprinkler System??
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The U.S. Mint Philadelphia is trusted
with producing U.S. currency and therefore, is a vital cog in the U.S. economy.
It has decided that Precision Sprinkler Services is the best choice to protect
their building and its very important operations.
Jack Moriarty
and Bryan McGovern hard at work on an emergency underground break at Charming Shoppes
headquarters in Bensalem, PA.
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HISTORY
The world’s first sprinkler system was installed in the Theatre Royal, Drury Lane in
the United Kingdom in 1812. The systems consisted of a cylindrical airtight
reservoir of 400 hogsheads (95,000 liters) fed by a 10in (250mm) water main which
branched to all parts of the theatre. A series of smaller pipes fed from the distribution
pipe were pierced with a series of 1/2" (15mm) holes which poured water in the event
of a fire.
From 1852 to 1885, perforated pipe systems were used in textile mills throughout New
England as a means of fire protection. However, they were not automatic systems
as they did not turn on by themselves. Inventors first began experimenting with
automatic sprinklers around 1860.
The first automatic sprinkler system was
patented by Philip W. Pratt of Abington, MA, in 1872. Henry S. Parmalee of New Haven,
Connecticut is considered the inventor of the first automatic sprinkler head. Parmalee
improved upon the Pratt patent and created a better sprinkler system. In 1874, he
installed his fire sprinkler system into the piano factory that he owned.
Frederick Grinnell improved Parmalee's design and in 1881 patented the automatic
sprinkler that bears his name. He continued to improve the device and in 1890 invented
the glass disc sprinkler, essentially the same as that in use today.
Until the 1940s, sprinklers were installed almost exclusively for the protection of commercial
buildings, whose owners were generally able to recoup their expenses with savings
in insurance costs.
Over the years, fire sprinklers have become mandatory safety
equipment North America, in certain occupancies, including, but not limited to newly
constructed hospitals, schools, hotels and other public buildings, subject to the
local building codes and enforcement. However, outside of the US and Canada, sprinklers
are rarely mandated by building codes for normal hazard occupancies which do not
have large numbers of occupants (e.g. factories, process lines, retail outlets,
petrol stations etc).
USAGE
A sprinkler head will spray water into the room if sufficient heat reaches the bulb
and causes it to shatter. Sprinkler heads operate individually. Note the red liquid
in the glass bulb.
Sprinklers
have been in use in the United States since 1874, and were used in factory applications
where fires at the turn of the century were often catastrophic in terms of both
human and property losses.
In the US, sprinklers are today required in all new high
rise and underground buildings generally 75 feet (23 m) above or below fire department
access, where the ability of firefighters to provide adequate hose streams to fires
is limited.
Sprinklers
may be required to be installed by building codes, or may be recommended by insurance
companies to reduce potential property losses or business interruption.
Building
codes in the United States for places of assembly, generally over 100 persons, and
places with overnight sleeping accommodations such as hotels, nursing homes, dormitories,
and hospitals usually require sprinklers.
If building codes do not explicitly mandate the use of fire sprinklers, the code often
makes it highly advantageous to install them as an optional system.
Most standard
US building codes (UBC and IBC included) allow for less expensive construction materials,
larger floor area limitations, longer egress paths, and fewer requirements for fire
rated construction in structures protected by fire sprinklers. Consequently, the
total building cost is often less by installing a sprinkler system and saving money
in the other aspects of the project, as compared to building a non-sprinklered structure.
OPERATION
Each closed-head sprinkler is held closed by either a heat-sensitive
glass bulb (see below) or a two-part metal link held together with fusible alloy.
The glass bulb or link applies pressure to a pipe cap which acts as a plug that
prevents water from flowing until the ambient temperature around the sprinkler reaches
the design activation temperature of the individual sprinkler head. Because each
sprinkler activates independently when the predetermined heat level is reached,
the number of sprinklers that operate is limited to only those near the fire, thereby
maximizing the available water pressure over the point of fire origin.
A sprinkler
activation will do less damage than a fire department hose stream, which provide
approximately 900 liters/min (250 US gallons/min).
A typical sprinkler used for
industrial manufacturing occupancies discharge about 75-150 liters/min (20-40 US
gallons/min). However, a typical Early Suppression Fast Response (ESFR) sprinkler
at a pressure of 50 psi (345 kPa) will discharge approximately 100 US gallons per
minute, (380 liters per minute).
In addition, a sprinkler will usually activate
between one and four minutes, whereas the fire department typically takes at least
five minutes to arrive at the fire site after receiving an alarm, and an additional
ten minutes to set up equipment and apply hose streams to the fire. This additional
time can result in a much larger fire, requiring much more water to achieve extinguishment.
DESIGN INTENT
Sprinkler systems are intended to either control the fire or to suppress the fire.
Control mode sprinklers are intended to control the fire to prevent building structure collapse, and pre-wet
the surrounding combustibles to prevent fire spread. The fire is not extinguished
until the burning combustibles are exhausted or manual extinguishment is provided.
Suppression mode sprinklers (formerly known as Early Suppression Fast Response (ESFR) sprinklers) are intended to result
in a severe sudden reduction of the heat release rate of the fire, followed quickly
by complete extinguishment, prior to manual intervention
SYSTEM TYPES
Wet Pipe Systems
By a wide margin, wet pipe sprinkler systems are installed more often than
all other types of fire sprinkler systems. They also are the most reliable,
because they are simple, with the only operating components being the automatic
sprinklers and (commonly, but not always) the automatic alarm check valve.
An automatic water supply provides water under pressure to the system piping.
All of the piping is filled with water. Until sufficient heat is applied,
causing one or more sprinklers to fuse (open), the automatic sprinklers prevent
the water from being discharged.
Operation -
When an automatic sprinkler is exposed to sufficient heat, the heat
sensitive element (glass bulb or fusible link) releases, allowing water to flow
from that sprinkler. Sprinklers are manufactured to react to a specific range
of temperatures. Only sprinklers subjected to a temperature at or above their
specific temperature rating will operate
Dry Pipe Systems
In US building codes, dry pipe systems can only be used (by regulation) in
spaces in which the ambient temperature may be cold enough to freeze the
water in a wet pipe system, rendering the system inoperable.
Dry pipe systems
are most often used in unheated buildings, in outside canopies attached to
heated buildings (in which a wet pipe system would be provided), or in
refrigerated coolers.
Dry pipe systems are the second most common sprinkler system type.
Water is not present in the piping until the system operates. The piping is
pressurized with air, at a "maintenance" pressure which is relatively low
compared with the water supply pressure. To prevent the larger water supply
pressure from forcing water into the piping, the design of the dry pipe
valve (a specialized type of check valve) intentionally includes a larger
valve clapper area exposed to the maintenance air pressure, as compared
to the water pressure.
Operation - When one or more of the automatic sprinklers is exposed
to sufficient heat, it opens, allowing the maintenance air to vent
from that sprinkler. Each sprinkler operates individually. As the
air pressure in the piping drops, the dry pipe valve opens, allowing
water to enter the piping system. Water flow from sprinklers needed
to control the fire is delayed until the air is vented from the sprinklers.
For this reason, dry pipe systems are usually not as effective as wet pipe
systems in fire control during the initial stages of the fire.
Some view dry pipe sprinklers as advantageous for protection of collections
and other water sensitive areas. This perceived benefit is due to a fear
that a physically damaged wet pipe system will leak, while dry pipe systems
will not. However, dry pipe systems will only provide a slight delay
prior to water discharge while the air in the piping is released prior
to the water filling the pipe.
Disadvantages of using dry pipe fire sprinkler systems include:
Increased complexity - Dry pipe systems require additional control equipment
and air pressure supply components which increases system complexity. This puts
a premium on proper maintenance, as this increase in system complexity results
in an inherently less reliable overall system (i.e., more does not exist)"6) as
compared to a wet pipe system.
Higher installation and maintenance costs - The added complexity impacts the
overall dry-pipe installation cost, and increases maintenance expenditure primarily
due to added service labor costs.
Lower design flexibility - Regulatory requirements limit the maximum permitted
size (i.e., 750 gallons) of individual dry-pipe systems, unless additional components
and design efforts are provided to limit the time from sprinkler activation to water
discharge to under one minute. These limitations may increase the number of individual
sprinkler systems (i.e., served from a single riser) that must be provided in the
building, and impact the ability of an owner to make system additions.
Increased fire response time - A maximum of 60 seconds is allowed by regulatory
requirements from the time a sprinkler opens until water is discharged onto the
fire. This delay in fire suppression results in a larger fire prior to control,
producing increased content damage.
Increased corrosion potential - Following operation or testing, dry-pipe sprinkler
system piping is drained, but residual water collects in piping low spots, and
moisture is also retained in the atmosphere within the piping. This moisture, coupled
with the oxygen available in the compressed air in the piping, increases pipe internal
wall corrosion rates, possibly eventually leading to leaks. The internal pipe wall
corrosion rate in wet pipe systems (in which the piping is constantly full of water)
is much lower, reducing the amount of oxygen available for the corrosion process.
Deluge Systems
"Deluge" systems are systems that have open sprinklers, i.e. the heat sensing operating
element is removed during installation, so that all sprinklers connected to the water
piping system are open. These systems are used for special hazards where rapid fire spread
is a concern, as they provide a simultaneous application of water over the entire hazard.
They are commonly seen as preventative measures to prevent egress of fire from an external
source (e.g., high-rise windows, warehouse bay entries, over openings in a fire-rated wall).
Water is not present in the piping until the system operates. Because the sprinkler orifices
are open, the piping is at atmospheric pressure. To prevent the water supply pressure from
forcing water into the piping, a deluge valve is used in the water supply connection,
which is a mechanically latched valve. It is a non-resetting valve, and stays open once tripped.
Because the heat sensing elements present in the automatic sprinklers have been removed (resulting
in open sprinklers), the deluge valve must be opened as signaled by a specialized fire alarm system.
The type of fire alarm initiating device is selected mainly based on the hazard (e.g., smoke
detectors, heat detectors, or optical flame detectors). The initiation device signals the fire
alarm panel, which in turn signals the deluge valve to open. Activation can also be manual,
depending on the system goals. Manual activation is usually via an electric or pneumatic fire
alarm pull station, which signals the fire alarm panel, which in turn signals the deluge valve
to open.
Operation - Activation of a fire alarm initiating device, or a manual pull station, signals the
fire alarm panel, which in turn signals the deluge valve to open, allowing water to enter the
piping system. Water flows from all sprinklers simultaneously.
Pre-Action Systems
Pre-action sprinkler systems are specialized for use in locations where accidental activation
is undesired, such as in museums with rare art works, manuscripts, or books; and Data Centers,
for protection of computer equipment from accidental water discharge.
Pre-action systems are hybrids of wet, dry, and deluge systems, depending on the exact system
goal.
There are two main sub-types of pre-action systems: single interlock, and double interlock.
The operation of single interlock systems are similar to dry systems except that these systems
require that a “preceding” and supervised event (typically the activation of a heat or smoke
detector) takes place prior to the “action” of water introduction into the system’s piping due
to opening of the pre-action valve (which is a mechanically latched valve).
Once the fire is
detected by the fire alarm system, the system is essentially converted from a dry system into
a wet system. Or, if an automatic sprinkler operated prior to the fire being detected by the
fire alarm system, water will be allowed into the piping, and will discharge water from the sprinkler.
The operation of double interlock systems are similar to deluge systems except that automatic
sprinklers are used. These systems require that both a “preceding” and supervised event (typically
the activation of a heat or smoke detector), and an automatic sprinkler activation take place prior
to the “action” of water introduction into the system’s piping.
There is also a little used variation
known as Non-Interlock
Foam Water Sprinkler Systems
A foam water fire sprinkler system is a special application system, discharging a mixture of
water and low expansion foam concentrate, resulting in a foam spray from the sprinkler.
These
systems are usually used with special hazards occupancies associated with high challenge fires,
such as flammable liquids, and airport hangars. Operation is as described above, depending on
the system type into which the foam is injected.
Water Spray Systems
"Water spray" systems are operationally identical to a deluge system, but the piping and discharge
nozzle spray patterns are designed to protect a uniquely configured hazard, usually being three
dimensional components or equipment (i.e., as opposed to a deluge system, which is designed to
cover the horizontal floor area of a room).
The nozzles used may not be listed fire sprinklers,
and are usually selected for a specific spray pattern to conform to the three dimensional nature
of the hazard (e.g., typical spray patterns being oval, fan, full circle, narrow jet).
Examples of hazards protected by water spray systems are electrical transformers containing a
flammable liquid as a cooling oil, or tanks containing a flammable gas such as hydrogen.
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